Converting a Fiat Scudo High Roof into a Cozy Campervan

As a project manager, I'm always up for a challenge, especially when it comes to DIY projects. Recently, I decided to convert my Fiat Scudo high roof van into a cozy campervan, and what an adventure it has been!

The first step was to add some extra features to make the van more comfortable. My friends were kind enough to help me out, given that I'm left-handed and had a few accidents while working on the project (I drilled my index finger and cut a tendon!). We installed a 90Ah extra battery and a 5kW parking heater, which will come in handy during those chilly nights.

Next, we removed everything from the van to give it a good clean and insulate it. This was no easy task, as we had to deal with a lot of dirt and debris that had accumulated over time. But the end result was worth it – the van now has a fresh new look and is ready for our next adventure.

One of the most surprising things we found during the conversion process was the floor insulation. Instead of using regular insulation, the manufacturer had opted for high-density polyurethane foam, which worked like a charm. We also rehydrated all the plastics to remove any weird stains or odors, and replaced them with new ones.

For the bed, we found an excellent deal on a Spanish website – 190cmx130cm cut in five pieces for just €150! The foam is still pending, but I'm excited to see how it turns out. Next up, we'll be removing all the panels and insulating the entire van. We're also considering adding an interior side surf rack for extra storage.

Once the insulation is complete, we'll start working on the furniture – sanding, painting, and varnishing will give the van a sleek new look. We've already assembled most of the modules, but still need to finish off the last two. I'm hoping to have it all done by tomorrow!

Throughout this project, we've used a range of tools from Alibaba, including self-centering jigs, router bits, and push-button locks – they've made the entire process much easier and more efficient. We also discovered a circular saw track on Amazon that's been a game-changer for our cuts.

The table was by far the most challenging part of the project – it required some serious engineering to get right. But with a bit of creativity and perseverance, we managed to create something truly special. Of course, there were some minor setbacks along the way – like the small water stain on the plywood – but these will be easily fixed once we're done.

The plan is to use this van for a few months until I can upgrade to a bigger one. Given its temporary nature, I didn't want to invest too much money in it. Instead, we focused on finding affordable solutions that would still make the van cozy and comfortable.

Overall, converting my Fiat Scudo high roof into a campervan has been an incredible adventure – from drilling my index finger to discovering hidden features like the floor insulation, every moment has been memorable. And with its final touches just around the corner, I can't wait to hit the road and experience all the freedom that comes with it!

Fiat scudo high roof